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OWNERS MANUAL MODELS: PM401211 AND PM400911 200-2341 – Revision C Stationary Standby Electric Generator – 11,200 WATTS – MODEL PM401211 Stationary Standby Electric Generator – 9,7 00 WATTS – MODEL PM400911 IMPORTANT SAFETY INSTRUCTIONS Please make certain that persons who are to install, operate and maintain this equipment thoroughly read and understand these instructions prior to operation. SAVE THESE INSTRUCTIONS — This manual contains important instructions that should be followed during installation and maintenance of the generator and battery.
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WARNING: Read and understand all safety precautions in this manual and other manuals included with this product before installing, operating and maintaining this equipment. Failure to comply with instructions in this manual could result in personal injury, property damage, and/or voiding of your warranty. Coleman Powermate WILL NOT be liable for any damage because of failure to follow these instructions. Record the model and serial numbers of your generator below: Model Number __ Serial Number __ Date Purchased __ Coleman Powermate, Inc. 10-06 TA B L E O F C O N T E N T S Table of Contents 2 General Safety Instructions 3-4 Installation 5-18 Introduction . 5 Unpacking Instructions 5 Installation Planning 5 Generator location 6 Automatic Transfer Switch 7 Generator installation 8 Generator placement and anchoring 8 Installation Drawings 9 Electrical hookup . 10 Main line output power . 10 GFCI Circuit supply . 11 Generator start signal 11 12KW Wiring Diagram (CP200) 12 Fuel specifications and consumption requirements 13 Fuel hookup 14 Natural gas (NG) . 14 Propane vapor (LPG) 15 Battery requirements 16 Battery placement and connection . 16-17 Lubrication . 17 First time startup . 18 Specifications . 19-20 Generator 19 Engine 19 Alternator 20 Electrical . 20 Fuel 20 Generator feature identification . 21 Generator operation 22-24 Control panel features . 22 Starting the generator . 23 Cyclic crank . 23 Run state . 23 Shutdown 23 Status indicators . 24 Faults 24 Maintenance . 25-33 Maintenance schedule 25-26 Engine oil level check . 26 Engine oil and oil filter change 27 Engine oil cooler inspection and cleaning 27 Engine air filter change 28 Battery maintenance 28-29 Spark plug check 30 Spark plug arrestor cleaning 31 Enclosure and site maintenance . 32 Governor speed adjustment 32 Valve clearance check and adjustment . 33 Fuel system inspection 33 Generator diode replacement . 33 Generator varistor replacement . 33 Troubleshooting . 34-35 Parts drawings and lists . 36-43 Warranty information . 46 Service contact information 47 2 200-2341 GENERAL SAFETY GUIDELINES The following information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these sections. Also read and follow all safety labels on the engine/generator set. If labels are damaged or unreadable, contact product service for replacements. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Ground Location. DANGER: CAUTION: A POTENTIAL HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE. WARNING: A POTENTIAL HAZARD THAT COULD CAUSE SERIOUS INJURY OR LOSS OF LIFE. A POTENTIAL HAZARD THAT MAY CAUSE MODERATE INJURY OR DAMAGE TO EQUIPMENT. NOTE: Improper installation can damage your electrical system and cause property damage, serious personal injury or death. Installation MUST be performed by a licensed electrician and licensed plumber, or gas technician. Installation MUST comply with all applicable building and electrical codes. Some areas may require building permits and/or detailed sight inspections prior to approving the unit for operation. NOTE: The important safety instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution, and care are factors which are not built into a generator, but are supplied by the person(s) installing, maintaining, and operating it.
Publisher: www.powermate.com